Industry 4.0 training system

Model - MCTR12

Description

NiYo Engineers’ Industry 4.0 Training System helps trainees familiarize with real life to factory automation system and basic concept of Industry 4.0.

This is a small electro-pneumatically operated manufacturing plant/factory that has various modules like material handling, inspection, drilling, welding and sorting. The plant is operated by a PLC. In order to create a realistic manufacturing environment and to demonstrate various capabilities of Industry 4.0 or I4.0 various faults in the production plant can be simulated.

A digital twin is available to enhance teaching experience.

A basic i4.0 software covers the aspects of Quality, Production and Maintenance reports. The software either resides in a local computer or can be accessed from cloud.

If needed, an advanced software can be supplied that has cloud connectivity and demonstrates

  • Real time data & Real time analytics
    • OEE for each machine
    • Machine Utilization – Patterns of Machine Status, start time, Stop time, Total time & reasons (Machine wise & date wise)
    • Downtime analysis
    • Production tracking
    • Monitoring cycle time
  • Maintenance
    • Running hours-based maintenance
    • MTTR & MTBF
    • Loss Analysis – plant and machine level data
  • Alert and Alarm Generation
    • Daily production SMS
    • Alerts for lower rate of production
    • Maintenance alerts

Components

  • DC motor operated Conveyor

  • Photo interrupt type proximity sensor

  • Capacitive proximity sensor

  • Drill machine with electro-pneumatic operation

  • Pneumatic cylinders

  • Fault creation box

  • Silent compressor

  • Camera for Visual inspection

  • Magazine module

  • Inductive proximity sensor

  • Reed switches

  • Welding simulator with electro-pneumatic operation

  • 5/2 single solenoid valve

  • RTD type temperature sensor

  • Control panel

  • Basic i4.0 software/ Advanced I4.0 software solution with cloud connectivity

  • PLC

  • Computer

  • Digital twin

  • Structure

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your specific needs

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