NiYo Engineers’ Industry 4.0 Training System helps trainees familiarize with real life to factory automation system and basic concept of Industry 4.0.

This is a small electro-pneumatically operated manufacturing plant/factory that has various modules like material handling, inspection, drilling, welding and sorting. The plant is operated by a PLC. In order to create a realistic manufacturing environment and to demonstrate various capabilities of Industry 4.0 or I4.0 various faults in the production plant can be simulated.

A digital twin is available to enhance teaching experience. A basic i4.0 software covers the aspects of Quality, Production and Maintenance reports. The software either resides in a local computer or can be accessed from cloud. If needed, an advanced software can be supplied that has cloud connectivity and demonstrates,

• Real time data & Real time analytics
  • OEE for each machine
  • Machine Utilization – Patterns of Machine Status, start time, Stop time, Total time & reasons (Machine wise & date wise)
  • Downtime analysis
  • Production tracking
  • Monitoring cycle time
• Maintenance
  • Running hours-based maintenance
  • MTTR & MTBF
  • Loss Analysis –plant and machine level data
• Alert and Alarm Generation
  • Daily production SMS
  • Alerts for lower rate of production
  • Maintenance alerts