Sensor Technology Training Kit

Model - MCTR05

Features

  • Robust and sturdy construction
  • Easy and versatile operation
  • Incorporates standard industrial components
  • Can be interfaced with any standard PLC

Description

The trainer is designed to teach and familiarize students with industrial sensor technology. Various types of sensors are supplied. These sensors can be tested and its output can be viewed on visual indicators. Optionally these sensors can be interfaced with PLC.

Study Material

Self explanatory operating manuals are provided with each system. Detailed theory
as well as practical exercises is also included in the manual.
A set of posters showing different types of sensors and its information is supplied.

Experiments

1. To study various types of sensors
2. To study the frequency counter
3. To identify type of material using combination of sensors
4. To study behaviour of various sensors with respect to different types of sensing material
5. To measure Hysteresis of various sensors
6. To measure Reduction Factor of inducive Sensor
7. To plot response curve of various sensors
8. To measure effect of different size of groove in a workpiece on proximity sensors
9. To measure output with respect to different bore diameters in the workpiece for various sensors
10. To study PLC interface NOTE1
11. To adjust sensing distance of a sensor
NOTE1: Possible if PLC interface and PLC are purchased Above list of experiments may vary depending on types of sensors supplied

Components

    Basic sensors 1. Proximity sensor – Inductive Type, Digital, Flush mounting, 2 nos. M12 and M18, 1 each
    2. Proximity sensor – Inductive Type, Digital, Non-Flush mounting
    3. Proximity sensor – Inductive Type, Analog
    4. Proximity sensor – Capacitive Type, Digital
    5. Optical Proximity sensor, 1 each
  • Photo Interrupt Type, Fibre optic, Digital, complete with fibreoptic cables
  • Photo Reflective Type, Digital
  • Optical diffuse type
  • Light barrier, transmitter, receiver (with 360 degrees quick action mounting system)
  • Optical diffuse type with background suppression for transparent glass detection
  • Fork light barrier, digital
  • 6. Proximity sensor – Magnetic Type
    7. Linear motion module with DC drive with (Absolute scale)
    8. Linear motion module with digital scale, manual
    9. Incremental Encoder
    10. Sensing material, 1 set consisting of 23 different material/objects like plastic of different colors, metals of different types and shapes, cardboard/paper, mirror, triple reflector mirror, wood, glass, etc.
    11. Power supply, 24 VDC
    12. Digital indicators
    13. IO Card with switches and indicators
    14. Relay card with 4 CO contacts and indicator
    15.DC motor speed control unit
    16. Patch chords set
    17. Cable for connecting DC motor to speed controller
    18. Push type clamp-on type mounting of sensors, easy to mount, quick and secured.
    19. Special mounting with 360 degrees quick setting, safe and secured

Smart Sensors

20. Proximity sensor – Inductive Type, Flush mounting, Digital, IO Link communication
21. RFID read-write sensor with RFID tags (10 tags) with industrial communication protocol
22. Magnetic Hall type position sensor transmitter. IO Link communication
23. Optical diffuse type with background suppression for transparent glass detection with IO Link communication
24. Programmable multi-colour LED indicator with IO-Link
25. Linear motion module with digital scale, manual
26. Sensing material, 1 set consisting of different material/objects like metals of different types, glass, Nylon, etc.
27. Power supply, 24 VDC
28. IO Cable set
29. Push type clamp-on type mounting of sensors, easy to mount, quick and secured

Work Table

Two options of table are available, Vertical and Horizontal work surface.
Both the tables are having Aluminium structure with grooved plate for mounting the sensor under study quickly, safely and with just a push. An ergonomic control panel accommodates IO Cards, power supply, relay card, etc. along with the mains supply switch.
Option 1: Horizontal Work surface
  • Work surface size 1400 mm x 925 mm
  • Option 2: Vertical Work surface
  • Work surface size: 1000 X 720 mm

  • Optional

    1. Temperature sensor with heat source
    2. Pressure sensor with pressure vessel and facility to vary pressure
    3. Ultrasonic sensor, Analog, IO Link communication
    4. Ultrasonic sensor, Analog
    5. Color sensor, digital
    6. Proximity sensor – No reduction factor, Inductive Type, Digital
    7. PLC Interface module with PLC, cable and ladder logic software
    • DI: 14 out of this 6 HSC,
    • DO: 10 out of this 4 PWM
    • AI: 2
    • AO: 2
    • Supply: 24 VDC
    • Expandable
    • Integrated Profinet interface
    • Built-in web server for remote diagnostics and control.
    • OPC UA server support for IIoT and Industry 4.0 applications
    • Software: Simatic Step 7, floating license; engineering software in TIA portal;
    8. Vision sensing
    9. IO Link Master with its IO Link software
    • Nominal voltage: 24 VDC
    • Protocol: PROFINET IO , EtherNet/IP , EtherCAT® , CC-Link IE Field Basic , MODBUS TCP
    • Input/Output: 8 x IO-Link Class A (X1 – X8) Configurable as: Max. 8 IO-Link and 8 digital inputs/outputs Max. 16 digital inputs/outputs short-circuit protected
    10. Digital multimeter 11. Computer
    • Desktop type
    • Intel Core i7
    • Graphics: NVIDIA Quadro or RTX series (such A4000 -8 GB)
    • Memory (RAM): 16 or 32 GB DDR4
    • Storage: 1 TB or 2 TB SSD, Expandable
    • Expansion Slots: Several PCIe slots
    • Windows 11 Pro
    • 24” IPS/OLED

    Services Required

    • Electric supply 230 V AC, 50 Hz

    Dimension And Weight

    • Dimension:
      Option 1: 1400 mm x 925 mm x 900 mm (H)
      Option 2: 1000 X 800 X 1950 mm (H)
    • Weight: 94 Kg
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